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ultrasonic anilox cleaner

ultrasonic anilox cleaner
Evenly on the plate in flexographic printing, the anilox roll transfer a certain amount of ink, the network points inevitably clogged ink leather, paper, paint or paper hair or other dirt, etc.,
Affect the quality of the printing and anilox normal use, it must be promptly cleaned. Let us introduce how the use of ultrasonic cleaning machine to clean the anilox roll.
ultrasonic anilox cleaner
Ultrasonic cleaning machine operation

Due to the nature of the water-based ink, many manufacturers use ultrasonic cleaning to take a pre-soak the way net cavity dry ink residue soften, then ultrasound
Wave processing. Pre-soaking solution is special with high, PH, contribute to the softening of the ink residue, the acoustic level of the ultrasonic treatment can be reduced to achieve the cleaning effect, but Bu Zhiyu loss
Bad network points. And ultrasonic emission time can be shortened from 80% to 90%.

Cleaning anilox slow rotation, and the high frequency ultrasonic transducer in the liquid pool starts vibrating due to the continuous rotation of this vibration, as well as the roller body, so that the liquid in the tiny gas
Bubble close to the roller body constantly, continuing to produce the burst and vibration, the role of ultrasound, the impact of the roll body, and the ink residue hidden in the depths of the network points constantly, so that the network points
Within the ink residue is shaken off, so as to achieve the purpose of cleaning.

Ultrasonic cleaning should pay attention to the problem of

First, the frequency of the ultrasonic washing machine should be in the range recommended by the manufacturer, used by several trials resulting optimal frequency for cleaning. The higher the ultrasonic frequency,
The smaller the volume of the bubble in the liquid, the strength weaker, is generally recommended to use a frequency of 40 kHz, at this frequency, will produce the smallest bubble deep network hole cleaning.
However, due to the different nature of the anilox roller and ultrasonic cleaning machine design, this frequency recommended values ​​for reference only.

Second, the temperature of the cleaning agent will affect the quality of cleaning, high temperature, on the low viscosity of the cleaning agent, the amount of bubbles in the liquid will increase, thereby increasing the ultrasonic cleaning
Capacity. The temperature of the cleaning agent should generally be controlled at 40 to 60 ° C, and the cleaning agent must be a special ultrasonic cleaning agents.

Third, the time of the ultrasonic cleaning machine control is very important, because the ultrasonic transmitter, the longer, the more likely to damage the anilox roller surface as well as network cave wall. Currently in Europe
The United States in many countries ultrasonic cleaning machine has a pretreatment system, in general, no more than five minutes to ensure security without damaging the anilox roll cleaning time, actual operation when needed
Adjusted depending anilox.

Fourth, the nature of the ultrasonic cleaning is not by vibration to achieve the purpose of cleaning, the vibration merely an inevitable by-product of the transducer generated by the work; mass density Etsu
The high cleaning materials will produce a total shock effect, so as long as it is not flawed items, general microseismic without consequences. Ceramic anilox roller are high density and brittle
Items, if any injury cracks resonance will easily make it expand more (metal roller this case), so check carefully before washing. But there are cracks in the ceramic
Anilox itself belongs net roll has been damaged, even without the use of ultrasonic cleaning machine to switch to the other method of cleaning, is also extremely easy to damage severity, it
Like if it is cracked porcelain bowls and other easily damaged.

Ultrasonic cleaning machine cleaning anilox advantage

Ultrasonic in microporous cleaning expertise.

The anilox roller Although there is a metal roller and ceramic rollers of the other, but rely on subtle points of the network for storing ink to ordinary 600L/ICH anilox roller, for example, about the aperture of its network points
About 30 microns, and general cleaning tool is difficult to have such a small washing into the net pockets; ultrasonic blisters in about 2-5 microns in diameter, in a single network points
Can simultaneously enter 6-15 blisters physical impact of network points at the bottom of the dirt, so as to achieve the purpose of thoroughly clean, this is not other cleaning methods can be compared. Eye
Before in the world basically tiny hole cleaning using ultrasonic cleaning machine, a very wide range of applications.

Second, a more thorough ultrasonic cleaning effect.

The principle of ultrasonic cleaning ultrasonic transducer at work, generated hundreds of millions of the naked eye can not see the blisters, dense and evenly around the anilox roll, whether it is
Flat or recessed points, as long as the blisters can be brought into contact, it is possible the dirt away. The role of the cleaning liquid is activated adsorption network cavity dirt, so that the adsorption force capacity drop
Low, easily ultrasonic blisters away from, so as to achieve the purpose of thorough cleaning. Ultrasonic blisters impact away from the dirt, the case
Physical effects, and the cleaning solution is to reduce dirt adhesion role belongs to the chemical action, like Western medicine is treating the symptoms, Chinese medicine is the fundamental truth, physical and chemical
The principle of combination, making cleaning more thorough and reasonable; This is also not have advantages in other cleaning methods.

Third, difficult to damage the anilox roll.

The ultrasonic generating tiny blisters into the network points, impact pure physical strength of the object to be cleaned are limited; impact energy by the power and frequency control of the ultrasonic generator
System for the cleaning of objects, select the different technical data. By controlling so that the cleaning process, to minimize damage to the anilox.

Type Internal size
L*W*H (mm)
Outsize mm
L*W*H (mm)
Frequency (Khz) Power(W) Heating(W) Total power(W) voltage
UCE-1006ST 280×210×210 320×250×350 20,28,33,40,80,130 300 1000 1300 220V
UCE-1012ST 400×310×280 520×430×600 20,28,33,40,80,130 600 3000 3600 220V
UCE-1018ST 490×360×320 610×480×675 20,28,33,40,80,130 900 3000 3900 220V
UCE-1024ST 630×430×320 740×550×675 20,28,33,40,80,130 1200 4000 5200 220V
UCE-1030ST 630×530×320 750×650×675 20,28,33,40,80,130 1500 4000 5500 220V
UCE-1036ST 680×530×360 800×650×700 20,28,33,40,80,130 1800 5000 6800 220V
UCE-1040ST 680×570×400 830×710×735 20,28,33,40,80,130 2000 5000 7000 220V
UCE-1041ST 730×570×450 880×710×735 20,28,33,40,80,130 2400 6000 8400 220V
UCE-1042ST 790×670×510 940×765×785 20,28,33,40,80,130 3000 6000 9000 380V
UCE-1043ST 850×770×570 990×820×785 20,28,33,40,80,130 4000 7000 11000 380V
UCE-1044ST 910×820×620 1050×880×840 20,28,33,40,80,130 5000 7000 12000 380V
UCE-1045ST 960×870×680 1100×940×920 20,28,33,40,80,130 8000 8000 16000 380V
UCE-1046ST 1100×930×730 1160×1000×980 20,28,33,40,80,130 10000 8000 18000 380V
OEM Ultrasonic Cleaning Mchine(Size, Frequency,Power)-----UCE ultrasonic
Fourth, the operation is more convenient, more environmentally friendly.

Ultrasonic cleaning is replaced by the kinetic energy of the green energy, no dust and sewage flowing phenomenon, only supplies the cleaning solution, dirt to help increase
Activity, the role of the blisters is easily detached; entire cleaning method is very simple, in the injection of the cleaning liquid tank into anilox can press the cleaning switch; selector
Co environmentally friendly cleaning solution can be directly discharged to the sewer.

Anilox roller cleaning although there are many other cleaning methods: using caustic soda or alkali heated cleaning, high-pressure gas blasting or baking soda dry powder direct jet cleaning
Currently use ultrasonic cleaning machine is relatively safe and good effect. Three cleaning methods compared as follows:

1) caustic soda or heated cleaning, are pure chemical action, the advantage of low prices, but prone to corrosion on metal roller unfit; Although ceramics have certain strong base anti-
Rot capacity, but the stick of the metal base of the anilox roller in the heating process of thermal expansion, easy to make the outer layer of the ceramic cracks long-term use of the strong base will be damage to the ceramic.

2) high-pressure gas blasting or baking soda dry powder direct injection cleaning anilox roller surface of pure physical impact, there are particles of sand or powder uneven thickness and can not enter
Deep network points, anilox roller to the high number of lines difficult to clean thoroughly; and direct high pressure injection, prolonged use of easy to the anilox roll the mesh wall collapse.

3) the use of ultrasonic cleaning machine, the combination of the role of the chemical and physical, subtle blisters points directly into the net, you can clean the high number of lines of the anilox roll; cleaning fluid in
Or weak alkaline, ultrasonic wave generated by impact force is very small blisters the relative damage anilox might seem few.ultrasonic anilox cleaner

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